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The Steam Pressure Steamer That Opened the Era of Mass-Produ 2026-01-05 |
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![]() As rice tteok evolved into a widely consumed national staple, Chairman Neung-gu Lee pursued two critical pillars in parallel: production innovation to make traditional tteok more efficiently and at scale, and distribution technology to deliver it farther and for longer periods. The first pillar was production innovation. Chairman Lee established Korea’s first rice-processing machinery facility and, recognizing the limitations of traditional mill-based equipment, led the development of specialized tteok production machinery himself. Drawing inspiration from electric pressure cookers, he designed a system that traps steam to ensure even cooking throughout the product. Through continuous refinement, the steamer evolved to process 60 kilograms every three minutes. Today, Chilkab operates seven of these steamers, achieving a daily capacity equivalent to 800 traditional cauldrons. This steam pressure steamer marked a turning point in tteok processing technology and significantly advanced automation in rice tteok production. The second pillar was distribution technology. The objective was clear: to enable long-term distribution without preservatives. Chilkab built a system that eliminates contamination at its source across the entire process, automated cutting, weighing, and packaging, and strictly controlled access to aseptic zones to reduce human contact. This comprehensive approach became the foundation for the safe, preservative-free distribution of rice tteok. Even so, extending shelf life remained a challenge. After studying Japanese industry practices, Chairman Lee officially registered and procured food-grade alcohol as a sterilizing agent, testing various application methods. This led to the establishment and patenting of the alcohol immersion method. With this innovation, product shelf life expanded from just a few days to several months. Distribution, once limited to the metropolitan area, extended nationwide— ushering in an era of mass adoption and large-scale production for rice-based processed foods. |
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